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D5080-D2020mm SSAW pipe mill main machines

This unit is used to produce D5080-D2020mm spiral welded pipes for natural gas pipeline, heat pipe network, low-pressure fluid pipeline, water pipeline, steel pipe, steel pipe for structural parts, and steel pipe for other purposes.

2.1Raw material specifications

NO.

items

details

1

Material

Hot rolled steel Q345B   Q335,X80

2

Thickness

5-25.4mm

3

Width

1050--2000mm

4

Coil Inside diameter

Φ820-Φ760mm

5

Coil outside diameter

Φ1600—Φ2200mm

6

Coil weight

35 t

7

flatness

10/10000mm


2.2 Steel pipe specifications

NO.

items

details

1

OD.

D508—D2020mm

2

Pipe wall thickness

5—25.4mm

3

Pipe weight

Max22T

4

Pipe length

11—12.5m

5

Forming angle

40--85

6

Spiral length

Max2100mm

2.3 Spiral machinery   unit specifications

NO.

Items

Details

1

Unit style

Front swing center   positioning

2

Production style

Continuous

3

Forming angle

45--80

4

Output of pipe

Plasma, motor separation   and hydraulic kicker

5

Welding type

Inside and outside   double sub-merged arc welding

6

Feeding speed

0.5--3m/min

7

Welding speed

0.5—2.5m/min

8

Max. spiral distance

2400mm

9

Forming style

Three roller forming,   outside diameter control, double seats with all centered style.

Get coil readydecoiling end straighteningcut to leveling and cuttingmotorized vertical rollersedge millermotorized vertical rollers feederedge millerplate side cleaningmotorized double head forming vertical rollers to center stripfeeder inletguide plateplate side clearing unittwo ends forming vertical rollersforming machineinside weldingoutside weldingpipe cutting with required lengthquick separationhydraulic unit outlet

Coil trolley:Structure: It consists of a frame, a rotating roller and a hydraulic moving device. The rotating rollers are driven by the motor through gears. The hydraulic cylinder pushes the roll preparation car forward and backward.

Decoiler:

Double taper head unwinder consists of left and right taper head frame, lifting device, left and right moving device and braking device, lifting device is realized by lifting cylinder, moving cylinder controls opening and closing and left and right moving of taper head frame.

4.3 Spade arm: The arm consists of swinging mechanism, telescopic mechanism, shovel head, etc. The swinging and telescopic movements of the shovel knife are driven by the oil cylinder.

Structure:The leveler is used to feed the strip opened from the uncoiler forward and level the steel plate. The leveling rollers are driven by the motor to realize the active leveling through the gear box and connected by the universal shaft, and the leveling rollers are arranged in the upper four and lower three. In order to increase the leveling capacity, the leveling rollers are equipped with support rollers above and below. Transmission motor part of the clutch is set, when the strip is sent to the delivery machine clutch is opened to realize passive leveling. The press down of the leveling machine adopts double cylinders with linear displacement sensors, and the press down part is shown on the display screen.

Cutting unit

4.5.1 Specifications: cutting cylinder ODΦ400/Φ230mmX280mm

4.5.2 StructureShear characteristics:

Adopt single shear form, not only simple and easy to operate, but also has the characteristics of occupying less distance.

4.5.2.1 The shear mode adopts cross-cutting shear, with adjustable side clearance of shear blade; adjustable clearance of shear blade to meet the shear requirements of 6~25.4mm plate thickness;

4.5.2.2 The overall longitudinal movement of the shearing and milling machine is driven by double hydraulic cylinders with a stroke of 100mm;

4.5.2.3 Shear device using a single shear shear steel strip with head and tail, the structure of the form of hydraulic linkage, with sufficient shear capacity;

4.5.2.4 In the shear process shall be used to press the steel belt pressure device;

4.5.2.5 The rollers in the shearing device can hold up the steel belt during the feeding process to prevent the steel belt from being scratched;

LINKS

Shanxi Aisen Honest Heavy Duty Machinery Co., ltd. Copy right
Phone    :13835163221   Zip code:030000
Address :Taiyuan city guangli machinery processing industrial park No.9
Email     :460928035@qq.com    备案号:晋ICP备2023015436号-1
Support :山西货通天下信息技术有限公司

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